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Company headquartersPending confirmation
China · A16-5, Sunac Smart Valley, 555 Wenhua Avenue, Hongshan District, Wuhan, HubeiPending confirmation
Company headquartersPending confirmation
13349867738
13349867738
Kiln axis alignment system
The kiln axis alignment system includes 16 spherical prisms specified at ±0.01mm, 2 base prisms, 1 roller prism, 2 350mm pillar prisms, a Leica TS-60 total station and accessories. A total station establishes the environment model and CAD the kiln model, displaying the hot-state centreline and other data.Pending confirmation
Category:
Rotary-kiln inspection
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13349867738
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Detailed description
The kiln axis alignment system includes 16 spherical prisms specified at ±0.01mm, 2 base prisms, 1 roller prism, 2 350mm pillar prisms, a Leica TS-60 total station and accessories. A total station establishes the environment model and CAD the kiln model, displaying the hot-state centreline and other data.Pending confirmation
The system measures platform settlement and relative distance, kiln inclination, shell dimensions, tyre and girth gear positions relative to kiln ends, shell deflection and centreline, support roller surface spacing and bearing seat centre spacing. The company's model calculates roller and tyre angles and roller horizontal displacement.
(1) System characteristics (comparison with theodolite and three-position sensing methods)Pending confirmation
1) Accuracy comparison: ±0.01mm in the ambient environment and ±0.1mm on the kiln; a whole-kiln measurement takes 2–4 hours. The compact equipment is not easily damaged.Pending confirmation
2) Data presentation: CAD kiln and roller/tyre models represent actual hot-running conditions. The 3D-RGB model supports observation with more accurate, complete, realistic and effective data.Pending confirmation
(2) UsePending confirmation
1. Use a roller measuring instrument to record real-time diameter and a five-point survey to calculate roller concavity and load direction.
2. Use a creep monitor to measure slip;
3. Use a laser level distance meter and total station to calculate rotary-kiln settlement and inclination.
4. Measure roller and tyre widths; use total-station 3D coordinates to determine their axial offset and the offset between their width centre positions.
⑤ Use a total station and repeated angle observations to mark the centres of the three tyre widths on the steel platforms. Raise the second platform to the height of the first and third, mark it and measure distances with a steel tape. Import the data into the model and combine it with shell scans to calculate tyre, gear and shell concentricity and shell inclination, assess roller and tyre wear or distortion, and present measured results to the client in a 3D model.
(3) A TS-60 total station establishes the environment model; roller prisms measure tyres and platforms, and the model calculates angles and horizontal displacement. The source lists ±0.01mm spherical prisms, an ATM automatic aiming system, three-section/five-point spatial mapping and repeated angle observations. It reports measurement error as low as ±5mm for the environment and ±10mm for the kiln and tyres, describing the precision as industry-leading.Pending confirmation
Keywords: Kiln axis alignment system
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